Custom EPS Fabrication · New Braunfels, Texas

Send us the shape.
We’ll figure out the cut.

Custom foam profiles, curves, tapers, forms, signs, prototypes and one-off parts for contractors, builders, designers, sign shops and local businesses.

Examples of custom foam letters, profiles, curves and shapes
Concept examples of the types of EPS shapes we can fabricate.

What we can cut

From simple blocks to custom geometry.

The easiest way to start is to show us what you need. A sketch, photo, PDF, measurements or cut-ready file can all be useful.

01

Architectural Shapes

Arches, trim profiles, radius pieces, cornice shapes, repeated sections and other lightweight architectural forms.

02

Construction & Formwork

Blockouts, void forms, slope pieces, tapered components, curved forms and custom jobsite shapes.

03

Signs & Displays

Dimensional letters, numbers, logos, photo-op pieces, trade-show components and lightweight display parts.

04

Prototypes & One-Offs

Test pieces, patterns, mockups and low-volume parts when you need to see or prove a shape before committing to another material.

05

Repeat Parts

Once a cut is programmed, we can reproduce the same part for repeat orders and small production runs.

06

Unusual Requests

If you are not sure whether the project fits our process, send it anyway. We’ll tell you quickly whether it makes sense.

Concept example showing raw EPS architectural shapes and a finished hard-coated arch
Concept visualization: raw EPS can remain unfinished or be hard-coated when the project calls for a more durable surface.

Raw or hard-coated

You choose how far we take it.

Some customers only need the foam cut. Others need a harder, more durable surface before the part leaves the shop.

Raw EPS

Best when you plan to paint, coat, skin, wrap or finish the part yourself.

Hard-Coated

Available for selected projects when added surface durability or a more finished component is needed.

Practical capability

Large foam. Custom geometry. Local production.

We keep large EPS stock on hand and can cut one-off pieces or repeat parts without requiring a production-size order.

48 × 48 × 96EPS blocks stocked
1.5 / 2 / 3 lbCommon densities on hand
CustomProfiles, curves & tapers
LocalNew Braunfels pickup

How to get a quote

You do not need a perfect CAD file.

01

Show us the project

Send a DXF, PDF, drawing, photo, hand sketch or dimensions.

02

Add the basics

Tell us the overall size, quantity, material density if known, and when you need it.

03

We review the cut

We determine whether the geometry fits our process and what programming or setup is required.

04

We quote the job

You get a clear quote for material, programming, cutting and any requested hard-coating.

Trade work welcome

Need a local foam fabricator?

We can work behind the scenes for contractors, sign companies, event companies, designers and other businesses that need custom foam pieces for their own customers.

ContractorsBuildersSign ShopsEvent CompaniesDesignersArtists

Have something unusual?

Send it over.

The fastest way to find out if we can make it is to show us the shape, dimensions and quantity.

Request a Custom Cutting Quote